10 Ton Capacity Induction Melting Furnace for Scrap Metal Smelting

Product Description

Melting Capacity :10.0Tons
GW-10T-6000KW/0.5S melting furnace for Iron Scrap  

Sr. No.	Description	Rating
1.	Rated Power (KW)	6000
2.	Total Input KVA	6000
3.	Input Power Factor	0.95
4.	Input Voltage (Volts)	660
5.	Output Frequency (Hz)	500
6.	Output Voltage (Volts)	3200
7.	Melting Temperature (°C)	1650
8.	Nominal Capacity of furnace in Kg for Steel(kg)	10000
9.	Melting Rate for Steel at 1650° C at 6000KW (Kg/Hr)	10000
10.	Lining material:	Refractory insulated mortar
11.	Multi-protections: overcurrent, overpressure or underpressure, water pressure, phase loss, furnace leak alarm and water temperature alarm	Yes

The complete set of induction furnace components include:
 

Item	Product Name		Model	QTY	Unit
1	MF Power Supply	Converter Cabinet	KGPS-CL-6000-0.5S	1	Set
2		Capacitor	KH-6000KW	1	Set
3	Furnace	Furnace Pot	Steel shell	1	Set
4		Hydraulic pumping unit		1	Set
5		Remote control panel (Control Hydraulic Tilting, Lining Leakage Alarm)		1	Set
6		Crucible		1	Pc
7		Water Cooled Cable		1	set

8	Closed Water Cooling Tower	FL-1500 Closed Water Cooling Tower For Power Supply	FL-2500	1	Set
		FL-2500 Closed Water Cooling Tower For Furnace  Body	FL-5000	1	Set

Complete steel shell furnace body


Induction Coils are produced by TU1 oxygen free copper.
Insulated with high-pressure porcelain, refractory mortar casted between coils turn to turn.
Test at least 7000 V voltage presure to guarantee the sustainable and durable operating function.

 

Advantages for waterless magnetic yokes:

1. Adopt waterless cooling type for yokes, which can reduce the risk of water leakage.
2. Protect the magnetic force from leaking, to save the magnetic force within the furnace body for melting energy.
3. Power saving for more efficient by 3% when comparing with unoriented magnetic yokes.

Side outlet design for water cooling cable and tubes:
The water cooling cables and pipes are fixed with a bracket.
When the furnace body is turning over, the cables and pipes behind the bracket will not move together with the furnace body, which reduces the abrasion.
 

 

Protection guardrail system

During the furnace body tilting process, the anti-fall protection guardrail automatically rises up to form a protective fence to prevent operator l from falling and ensure the safety of the operator on the platform
 

 

Dust collection fume hood
The dust cover and the connecting arm can be rotated separately, so it can stay in any position, which is convenient for the furnace worker to set an angle according to the requirement.
 

Converter cabinet with dual rectifiers
Customized cabinets by various colors and dimensions





Capacitors composed of resonants and filters
 

 Hydraulic pumping unit



New design control boards for more stable and accurate.

Closed internal circulation water cooling equipment for anti-corrosion and cost-saving


Our Advantages:

1. The latest development of intelligent full digital motherboard, debugging only need to set and calibrate parameters on the touch screen, truly digitized, do not need to adjust the potentiometer on the motherboard, making debugging easier. During operation you can set the screen power, you can also use the potentiometer to adjust the power, this function conversion can be achieved on the screen through the software setting. Make the device run more stable.
2. Providing with High cost performance and quality of imported equipment, with the domestic mid-end price, with a perfect protection system.
3. The water pressure data of the power supply and furnace body are collected and stored in the PLC system in real time, and the alarm is set on the touch screen.
4. The power supply part of the reactor, rectifier, inverter, filter, resonance and other parts of the backwater are installed temperature detection, the problem of the waterway branch has a light-emitting diode indication, and in the touch screen and mobile phone real-time indication of the fault appears in that part, the serious fault directly causes the power to stop running.
5. Detect the water level in the closed water cooling system, and immediately stop the alarm when it is lower than the set position.
6. The power, DC current, IF voltage and if current of each set of equipment are protected in real time. If the set value is exceeded, it will be automatically adjusted immediately, and the protection will be stopped in time.
7. The inverter signal is transmitted by optical fiber: compared with the traditional electrical signal transmission, it is more resistant to electromagnetic interference, and is not affected by mid-frequency electromagnetic interference, so that the equipment can be operated stably.
8. The leakage discharge or injection protection system of the equipment collects the leakage current data through PLC, and quickly judges the furnace leakage alarm and stops according to the leakage current, so as to realize the protection before the furnace body leakage. And can query the previous leakage current data to judge the condition of the furnace
9. he equipment circuit breaker adopts intelligent circuit breaker: it has sensitive overload trip protection and short circuit instantaneous trip protection function than the mechanical circuit breaker, and can quickly trip protection in the short circuit state at the back end to prevent the transformer from short circuit overload.
10. The reactor uses an empty core reactor and uses epoxy resin for pouring, which makes the sound quieter during operation. Conductive copper pipe adopts thick wall, large inner diameter copper pipe, lower heat, not easy to scale, long service life.
11. The 81 type water jacket is adopted, which has large size, large conductive cross section, low heat output, and larger water cavity of the water jacket, which is less prone to fouling and blockage, and has better cooling effect on the thyristor.
12. Inverter thyristor adopts KF asymmetric thyristor, because of the different structure of the PN junction inside the thyristor, the positive and negative voltage withstand values of the thyristor are also different, and the reverse PN junction is therefore lower in heat, so compared with the previous KK thyristor loss, higher temperature resistance characteristics, and longer life. However, because of the PN structure, KF thyristors can only be used in series inverter equipment.
13. In series resonant inverter one power supply tows multi furnaces system, the total power can be freely distributed, multiple devices do not affect each other, and the total power does not exceed the total transformer load.
14. The equipment realizes constant power output according to the set power, which has more advantages for long-term insulation, can ensure that the set insulation power is constant, improve the utilization rate of the transformer, and save the loss of the basic electricity cost for the user.
15. All kinds of equipment information is stored in the memory, and the data can be tested to the computer, which is easy to query and analyze the fault information in operation, and improve the stability of the use of equipment.
16. The whole water cooling system uses stainless steel pipes and high-quality hose, and the water quality is maintained well, avoiding the ducking of each branch water pipe, reducing the failure rate and increasing the stability of the equipment.
17. Open frame furnace body, inspection, maintenance more convenient and rapid
18. The 0.3mm oriented silicon steel sheet is used to reduce the loss of the magnetic yoke and save power consumption. The induction ring has been simulated and tested for many times, and the equipment configuration is more reasonable. The anaerobic copper tube with a wall thickness of 8mm has low impedance of the induction ring and low loss, which is an important energy-saving measure.
19. The induction ring adopts porcelain insulation treatment, and the coil protection cement is poured inside and outside, which further improves the insulation of the coil and reduces the failure of the coil ignition caused by humid working condition.
20. The oil cylinder is installed with an anti-pipe burst valve. Once the oil pipe bursts, the oil cylinder is in a locked state or slowly falling to prevent malignant accidents. The hydraulic station adopts fireproof glycol based grease to prevent fire accident.
21. The quality of our products is stable and reliable, in order to provide customers with more satisfaction, we guarantee warranty period within 2 years.

After sale service:
1.Quality Guarantee: 1 year.
2.Commissioning: We send technicians to the site to provide installation and commissioning services.
3.During the warranty period, provide accessories, free of charge .
4.After the warranty period, provide accessories in time and guide installation and commissioning



Trade terms
1. Delivery Port : Qingdao 
2.Lead time:  30 days in low season, 60-90 days in peak season
3.Shipment: 20GP/40GP/40HC/40OT/Flat rack container,According to the situation
4.Payment terms:
4.1)By T/T, 50% in advance , 50% balance before shipment
4.2)By T/T + L/C , 50% by T/T in advance , 50% by 100% irrevocable L/C opened by famous Bank
4.3)By L/C , 100% Confirmed irrevocable L/C opened by famous Bank