1000kg aluminum shell induction furnace
1.There is a large leakage of magnetic flux during the operation of the aluminum-clad induction furnace. The case (aluminum) will be oxidized strongly under high temperature conditions, which will result in the decrease of metal toughness.If the aluminum shell is not thick enough, it will deform and be damaged.
3.The copper tube of the sensor should be of good quality.This will save electricity.Long service life. If not good use of copper pipe.It can cause the device to consume a lot of power.There is a breakdown and maintenance is inconvenient.
2.Good insulation treatment gives workers safe work and production, and the furnace will not leak electricity even if it works for many years.If power leakage is found and needs to be stopped for maintenance, it will be very troublesome and will also bring economic losses to the factory.
Product Advantage
1.Main control board built-in multifunctional protection system - the complete chenghua veneer, rectifier, inverter, protection and starting control into an organic whole, intermediate frequency furnace control board over voltage, over current, load pressure limiting, current limiting, frequency sweep, frequency, intermediate frequency lock detection, restart, power, system and other status indication, make the medium frequency furnace has high reliability, high precision, easy to debug, less relay component, adjust the intuitive, easy maintenance.
2.Water pipes need to be of good quality.So that it is not easy to age leakage.Make the equipment safer.
3.Copper bars need to be of high quality so that they can save energy and electricity.
Melting Capacity :1000KG
GW-1.0T-800KW/0.8S
Aluminium shell furnace for melting Iron Scrap
| Sr. No. |
Description |
Rating |
| 1. |
Rated Power (KW) |
800 |
| 2. |
Melting Power(KW) |
800 |
| 3. |
Rated Capacity of furnace for Iron (kg) |
1000 |
| 4. |
Input Voltage (Volts) |
400 |
| 5. |
Power Supply : 3 Phase, 50Hz , 400V |
Yes |
| 6. |
Rated Working voltage |
3000 |
| 7. |
Melting Temperature (°C) |
1600 |
| 8. |
Melting time for 1000kg capacity (Minutes) |
50-55 |
| 9. |
Melting Rate for Iron at 1600° C at 800KW (Kg/Hr) |
1000 |
| 10. |
Lining material: Acid or alkaline material |
Yes |
| 11. |
Multi-protections: overcurrent, overpressure or underpressure, water pressure, phase loss, furnace leak alarm and water temperature alarm |
Yes |
| 12. |
System control mode :Intelligent PLD control system |
Yes |
| 13. |
Energy consumption per ton of hot furnace: |
560KW.H±5% |
| 14. |
Rated frequency (Hz) |
800 |
The complete set of induction furnace components include:
| Item |
Product Name |
Model |
QTY |
Unit |
| 1 |
MF Power Supply |
|
|
|
|
| Coreless reactor |
DK-800 |
1 |
set |
| Filter capacitor cabinet |
KH-800KW-LB |
1 |
set |
| Resonant capacitor cabinet |
KH-800KW-XZ |
1 |
set |
| Connecting copper bar |
T2 |
1 |
set |
| KGPS series power supply Converter Cabinet |
KGPS-CL-800-0.8S (6 Pulse) |
1 |
Set |
| 2 |
Capacitor |
KH-800KW |
1 |
Set |
| 3 |
Furnace |
Furnace Pot |
Aluminium shell |
1 |
Set |
| 4 |
Furnace tilting device |
Reducer |
1 |
Set |
| 5 |
Remote control panel
|
KH-1 |
1 |
Set |
| 6 |
Crucible |
|
1 |
Pc |
| 7 |
Water Cooled Cable |
|
2 |
set |
| 8 |
|
Closed Water Cooling Tower |
FL-1000 Closed Water Cooling Tower For Power supply and Furnace Body |
1 |
set |
Trade terms
1. Delivery Port : Qingdao
2.Lead time: 30 days in low season, 60-90 days in peak season
3.Shipment: 20GP/40GP/40HC/40OT/Flat rack container,According to the situation
4.Payment terms:
4.1)By T/T, 50% in advance , 50% balance before shipment
4.2)By T/T + L/C , 50% by T/T in advance , 50% by 100% irrevocable L/C opened by famous Bank
4.3)By L/C , 100% Confirmed irrevocable L/C opened by famous Bank
After sale service:
1.Quality Guarantee: 1 year.
2.Commissioning: We send technicians to the site to provide installation and commissioning services.
3.During the warranty period, provide accessories, free of charge .
4.After the warranty period, provide accessories in time and guide installation and commissioning
More pictures of our company as followed:
FAQ
Q.Are you a manufacturer or a trading company?
A.We are professional intelligent induction heating equipment manufacturer,we have our own research and development team and factory, we have mature technical experience to guarantee the quality of products and optimal price.
Q.How is your company's product after-sale service system?
A1. Length of product warranty:one year.
A2. Within one year, normal damage to equipment components will be provided free of charge, excluding vulnerable parts.
A3.After the warranty period expires, we will provide the buyer with accessories at the most favorable price.
A4. We will send 2 engineers to guide the installation and commissioning as well as test run until the equipment is in normal operation for production.
A5. For any questions raised by the buyer,we will respond within 48 hours
A6. We provide long-term free guidance on equipment maintenance and free training to technical workers for the buyer for one week in China.
Q.How long is the delivery time? If I want to customize the equipment, how long does it takes?
A.We can provide customized service for our coustomers. It usually takes 30-60 days depending on the specifications of the customer equipment.
Q.How to pay?
A. T/T, L/C
Q.How is the package of the goods ? Delivery methods?
A1.According to the specific conditions of the equipment, it is packed in a fumigation-free wooden box, PVC wrapping film and plastic woven cloth.
A2. Sea shipping and railway transport for whole set of the equipment as well as Express according to customer requirements, find the most suitable way.
Q.Do you provide other supporting tools besides medium frequency induction furnace, and what are them?
A. Yes, according to the customer requirements, we provide the following supporting tools:
a).Transformer
b) Push-out lining system
c) Loading cell system
d).Charging system for solid material
e).Deslag system
f). Emergency diesel generator
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