Hot Products Steel Brasscopper Aluminum Kgps IGBT Medium Frequency Electric Induction Smelting Furnace

• Customization: Available
• After-sales Service: Lifetime Maintenance
• Type: Heating Equipment
• Forging Forming Method: Free Forging
• Power Source: Electric
• Feature: High Efficiency
• Certification: ISO9001
• Warranty: 12 Months
• Customized: Customized
• Advantage: Use Widely
• Condition: New
• Transport Package: Suitable for Sea Transportation
• Trademark: Liuxingke
• Origin: China
• HS Code: 8514200090
• Production Capacity: 1000sets/Year

Product Description

1.Equipment purpose:

1.1. Heating before forging: 
       Used for heating before forging of gear, ring gear, half shaft connecting rod, bearing, shackle, ringging and other products
1.2.Online heating: Pipeline anti-corrosion spraying, blue brittle blanking of bar stock,online tempering or annealing of steel pipe ect.
1.3.Local heating: Bending of U-bolt,thermal assembly of drum, bending of steel pipe and other production heating process.

2.Performance features:

2.1.The power consumption can reach below 360KW/H
2.2.Simple production operation, flexible incoming and outgoing materials, high degree of automation,online production can be realized
2.3. High heating speed, less oxidation and decarburization, high efficiency and good forging quality
2.4.Workpiece length, speed, temperature ect. can be accurately controlled.
2.5.Uniform heating of workpiece. small temperature difference between core and surface, high control accuracy.
2.6.Integrated design of inductor and furnace body, quick change coonector for different inductor design, easy to change
2.7.Comprehensive energy-saving and optimized design , low energy consumption, high efficiency and lower production cost than coal heating
2.8.Meet the requirments of environmental protection, with small pollution, and reduce the labor intensity of the workers.


3.Technical parameters of the medium frequency induction heating furnaces:
 

Model	Power Input		Power Output
	Input Voltage(V) 3 or 6 Phases 50Hz	Input Current          (A)	DC Voltage        (V)	DC Current          (A)	Medium Frequency           (KHz)	Medium Frequency Voltage             (V)+/-10%	Medium Frequency Power                 (KW)
GTR-60	380	100	500	120	1 - 8	750	60
GTR-100	380	160	500	200	1 - 8	750	100
GTR-120	380	200	500	240	1 - 8	750	120
GTR-160	380	260	500	320	1 - 8	750	160
GTR-200	380	330	500	400	1 - 8	750	200
GTR-250	380	410	500	500	1 - 8	750	250
GTR-300	380	490	500	600	0.4 - 8	750	300
GTR-400	380	650	500	800	0.2 - 6	750	400
GTR-500	380	820	500	1000	0.2 - 6	750	500
GTR-750	380	1200	500	1500	0.2 - 6	750	750
GTR-750	660	680	890	850	0.2 - 6	1300	750
GTR-1000	380	1650	500	2000	0.2 - 1	750	1000
GTR-1000	660	920	890	1150	0.2 - 1	1300	1000
GTR-1500	380	2500	500	3000	0.2 - 1	750	1500
GTR-1500	660	1400	890	1700	0.2 - 1	1300	1500
GTR-2000	380	2100	780	2600	0.2 - 0.5	1170	2000
GTR-2000	660	1850	880	2300	0.2 - 0.5	1300	2000
GTR-2000	1250	1000	1650	1200	0.2 - 0.5	1300	2000
GTR-2500	580	2600	780	3200	0.2 - 0.5	1170	2500
GTR-2500	660	2300	880	2850	0.2 - 0.5	1300	2500
GTR-2500	1250	1300	1650	1500	0.2 - 0.5	1300	2500
GTR-3000	580	3100	780	3850	0.2 - 0.5	1170	3000
GTR-3000	1250	2800	1650	2400	0.2 - 0.5	2400	3000
GTR-5000	1250	4600	1650	3800	0.2 - 0.5	2400	5000
GTR-10000	1250	9200	1650	7600	0.2 - 0.3	2400	10000

4.Equipment configuration of series resonance intermediate frequency heating furnace

GTR-300 induction heating furnace (series resonance)

Series No.	Equipment configuration		Specification	Quantity
1	MF Power supply System	KGPS Series resonance power supply	KGPS-CL-300/1S	1 Set
		Coreless reactor	DK-300	1 Set
		Filter capacitor cabinet	KH-300KW-LB	1 Set
		Resonant capacitor cabinet	KH-300KW-XZ	1 Set
		Connecting copper bar (Cu 99.9%)	T2(from power supply to capacitor cabinet)	1 Set
2	MF Furnace body	Inductor No.1	Diameter Customized	1 Set
		Inductor No.2	Diameter Customized	1 Set
3	Feeding system	Pneumatic feeding system	KH-02	1 Set
4	Enclosed water cooling system	Fully enclosed water cooling	HL-300 cooling for both power supply and furnace body	1 Set

 Furnace body 1. The induction coil is insulated by two insulation treatment, high temperature insulating paint and fiberglass ribbon winding. 2. The top of the furnace body is designed with sliding cover, which is convenient for maintenance and inspection.
Feeding System 1. The feeding system adopts pinch roll feeding, which is suitable for bar diameter range of 40-120mm. 2. The feeding speed is controlled by variable frequency motor and the feeding speed is adjustable. 3. The pitch roller feeding motor and the reducer all adopt aluminum shell, which can effectively prevent the hot around the coil.
Temperature control 1, This system can accurately control the outlet water temperature, the water inlet and outlet of furnace body adopt water-cooled copper plate. 2, The cooling water pipe of the furnace body adopts high temperature carbon-free hose, the service lifetime is more than three years.
Control cabinet: 1. The main control board of the cabinet is micro computer control, one-key zero pressure start, plug and play. 2. The separate insolation design of water pressure meter of furnace body and control cabinet can make the user more convenient and intuitive to monitor the water pressure of control cabinet and furnace body.


FAQ

Q.Are you a manufacturer or a trading company?
A.We are professional intelligent induction heating equipment manufacturer,we have our own research and development team and factory, we have mature technical experience to guarantee the quality of products and optimal price.

Q.How is your company's product after-sale service system?
A1. Length of product warranty:one year.
A2. Within one year, normal damage to equipment components will be provided free of charge, excluding vulnerable parts. 
A3.After the warranty period expires, we will provide the buyer with accessories at the most favorable price. 
A4. We will send 2 engineers to guide the installation and commissioning as well as test run until the equipment is in normal operation for production.
A5. For any questions raised by the buyer,we will respond within 48 hours
A6. We provide long-term free guidance on equipment maintenance and free training to technical workers for the buyer for one week in China.

Q.How long is the delivery time? If I want to customize the equipment, how long does it takes?
A.We can provide customized service for our coustomers. It usually takes 30-60 days depending on the specifications of the customer equipment.

Q.How to pay?
A. T/T, L/C

Q.How is the package of the goods ? Delivery methods?
A1.According to the specific conditions of the equipment, it is packed in a fumigation-free wooden box, PVC wrapping film and plastic woven cloth.
A2. Sea shipping and railway transport for whole set of the equipment as well as Express according to customer requirements, find the most suitable way.`````

Q.Do you provide other supporting tools besides medium frequency induction furnace, and what are them?
A. Yes, according to the customer requirements, we provide the following supporting tools:
a).Transformer
b) Push-out lining system
c) Loading cell system
d).Charging system for solid material
e).Deslag system
f). Emergency diesel generator