1.Equipment purpose:
1.1. Heating before forging:
Used for heating before forging of gear, ring gear, half shaft connecting rod, bearing, shackle, ringging and other products
1.2.Online heating: Pipeline anti-corrosion spraying, blue brittle blanking of bar stock,online tempering or annealing of steel pipe ect.
1.3.Local heating: Bending of U-bolt,thermal assembly of drum, bending of steel pipe and other production heating process.
2.Performance features:
2.1.The power consumption can reach below 360KW/H
2.2.Simple production operation, flexible incoming and outgoing materials, high degree of automation,online production can be realized
2.3. High heating speed, less oxidation and decarburization, high efficiency and good forging quality
2.4.Workpiece length, speed, temperature ect. can be accurately controlled.
2.5.Uniform heating of workpiece. small temperature difference between core and surface, high control accuracy.
2.6.Integrated design of inductor and furnace body, quick change coonector for different inductor design, easy to change
2.7.Comprehensive energy-saving and optimized design , low energy consumption, high efficiency and lower production cost than coal heating
2.8.Meet the requirments of environmental protection, with small pollution, and reduce the labor intensity of the workers.
3.Technical parameters of the medium frequency induction heating furnaces:
| Model |
Power Input |
Power Output |
Input Voltage(V)
3 or 6 Phases 50Hz |
Input Current
(A) |
DC Voltage (V) |
DC Current (A) |
Medium Frequency
(KHz) |
Medium Frequency Voltage
(V)+/-10% |
Medium Frequency Power (KW) |
| GTR-60 |
380 |
100 |
500 |
120 |
1 - 8 |
750 |
60 |
| GTR-100 |
380 |
160 |
500 |
200 |
1 - 8 |
750 |
100 |
| GTR-120 |
380 |
200 |
500 |
240 |
1 - 8 |
750 |
120 |
| GTR-160 |
380 |
260 |
500 |
320 |
1 - 8 |
750 |
160 |
| GTR-200 |
380 |
330 |
500 |
400 |
1 - 8 |
750 |
200 |
| GTR-250 |
380 |
410 |
500 |
500 |
1 - 8 |
750 |
250 |
| GTR-300 |
380 |
490 |
500 |
600 |
0.4 - 8 |
750 |
300 |
| GTR-400 |
380 |
650 |
500 |
800 |
0.2 - 6 |
750 |
400 |
| GTR-500 |
380 |
820 |
500 |
1000 |
0.2 - 6 |
750 |
500 |
| GTR-750 |
380 |
1200 |
500 |
1500 |
0.2 - 6 |
750 |
750 |
| GTR-750 |
660 |
680 |
890 |
850 |
0.2 - 6 |
1300 |
750 |
| GTR-1000 |
380 |
1650 |
500 |
2000 |
0.2 - 1 |
750 |
1000 |
| GTR-1000 |
660 |
920 |
890 |
1150 |
0.2 - 1 |
1300 |
1000 |
| GTR-1500 |
380 |
2500 |
500 |
3000 |
0.2 - 1 |
750 |
1500 |
| GTR-1500 |
660 |
1400 |
890 |
1700 |
0.2 - 1 |
1300 |
1500 |
| GTR-2000 |
380 |
2100 |
780 |
2600 |
0.2 - 0.5 |
1170 |
2000 |
| GTR-2000 |
660 |
1850 |
880 |
2300 |
0.2 - 0.5 |
1300 |
2000 |
| GTR-2000 |
1250 |
1000 |
1650 |
1200 |
0.2 - 0.5 |
1300 |
2000 |
| GTR-2500 |
580 |
2600 |
780 |
3200 |
0.2 - 0.5 |
1170 |
2500 |
| GTR-2500 |
660 |
2300 |
880 |
2850 |
0.2 - 0.5 |
1300 |
2500 |
| GTR-2500 |
1250 |
1300 |
1650 |
1500 |
0.2 - 0.5 |
1300 |
2500 |
| GTR-3000 |
580 |
3100 |
780 |
3850 |
0.2 - 0.5 |
1170 |
3000 |
| GTR-3000 |
1250 |
2800 |
1650 |
2400 |
0.2 - 0.5 |
2400 |
3000 |
| GTR-5000 |
1250 |
4600 |
1650 |
3800 |
0.2 - 0.5 |
2400 |
5000 |
| GTR-10000 |
1250 |
9200 |
1650 |
7600 |
0.2 - 0.3 |
2400 |
10000 |
| |
|
|
|
|
|
|
|
4.Equipment configuration of series resonance intermediate frequency heating furnace
GTR-300 induction heating furnace (series resonance)
| Series No. |
Equipment configuration |
Specification |
Quantity |
| 1 |
MF Power supply System |
KGPS Series resonance power supply |
KGPS-CL-300/1S |
1 Set |
| Coreless reactor |
DK-300 |
1 Set |
| Filter capacitor cabinet |
KH-300KW-LB |
1 Set |
| Resonant capacitor cabinet |
KH-300KW-XZ |
1 Set |
| Connecting copper bar (Cu 99.9%) |
T2(from power supply to capacitor cabinet) |
1 Set |
| 2 |
MF Furnace body |
Inductor No.1 |
Diameter Customized |
1 Set |
| Inductor No.2 |
Diameter Customized |
1 Set |
3
|
Feeding system |
Pneumatic feeding system |
KH-02 |
1 Set |
| 4 |
Enclosed water cooling system |
Fully enclosed water cooling |
HL-300 cooling for both power supply and furnace body |
1 Set |
Furnace body 1. The induction coil is insulated by two insulation treatment, high temperature insulating paint and fiberglass ribbon winding. 2. The top of the furnace body is designed with sliding cover, which is convenient for maintenance and inspection.
Feeding System 1. The feeding system adopts pinch roll feeding, which is suitable for bar diameter range of 40-120mm. 2. The feeding speed is controlled by variable frequency motor and the feeding speed is adjustable. 3. The pitch roller feeding motor and the reducer all adopt aluminum shell, which can effectively prevent the hot around the coil.
Temperature control 1, This system can accurately control the outlet water temperature, the water inlet and outlet of furnace body adopt water-cooled copper plate. 2, The cooling water pipe of the furnace body adopts high temperature carbon-free hose, the service lifetime is more than three years.
Control cabinet: 1. The main control board of the cabinet is micro computer control, one-key zero pressure start, plug and play. 2. The separate insolation design of water pressure meter of furnace body and control cabinet can make the user more convenient and intuitive to monitor the water pressure of control cabinet and furnace body.
FAQ
Q.Are you a manufacturer or a trading company?
A.We are professional intelligent induction heating equipment manufacturer,we have our own research and development team and factory, we have mature technical experience to guarantee the quality of products and optimal price.
Q.How is your company's product after-sale service system?
A1. Length of product warranty:one year.
A2. Within one year, normal damage to equipment components will be provided free of charge, excluding vulnerable parts.
A3.After the warranty period expires, we will provide the buyer with accessories at the most favorable price.
A4. We will send 2 engineers to guide the installation and commissioning as well as test run until the equipment is in normal operation for production.
A5. For any questions raised by the buyer,we will respond within 48 hours
A6. We provide long-term free guidance on equipment maintenance and free training to technical workers for the buyer for one week in China.
Q.How long is the delivery time? If I want to customize the equipment, how long does it takes?
A.We can provide customized service for our coustomers. It usually takes 30-60 days depending on the specifications of the customer equipment.
Q.How to pay?
A. T/T, L/C
Q.How is the package of the goods ? Delivery methods?
A1.According to the specific conditions of the equipment, it is packed in a fumigation-free wooden box, PVC wrapping film and plastic woven cloth.
A2. Sea shipping and railway transport for whole set of the equipment as well as Express according to customer requirements, find the most suitable way.`````
Q.Do you provide other supporting tools besides medium frequency induction furnace, and what are them?
A. Yes, according to the customer requirements, we provide the following supporting tools:
a).Transformer
b) Push-out lining system
c) Loading cell system
d).Charging system for solid material
e).Deslag system
f). Emergency diesel generator
){kind=link}